Designing Sterile Packaging for Patient Safety and Enhanced User Experience

De-risking sterile packaging ecosystems for orthopedics demands special considerations. This session outlines a proven, accelerated approach, combining design research methodologies, Human Factors insights and FEA to understand real‑world use, remove risk early and reduce time to commercialization.
Can Titanium Replace Cobalt Chrome? HIP-Nitriding Breakthrough

OEMs are seeking alternatives to cobalt chrome. This presentation reveals how nitrogen-enhanced HIP cycles create protective TiN surface layers with roughly double titanium’s hardness and minimal measurable wear in pin-on-disc testing.
The Role of Automation and AI in High-Mix Low-Volume Manufacturing

As quality and delivery standards continue to rise each year, high-mix/low-volume manufacturers must adopt new technologies to stay ahead of the curve. This presentation will explore the strategic investments in technology that have enabled a greater state of control and visibility of capacity, supply chain, and delivery, offering practical insights into the successful navigation and implementation of new technology.
From Concept to Reality: Multi-Metal 3D Printing for Orthopedic Implants

This presentation explains the process architecture that enables the integration of multiple alloys within a single component, and highlights the key developments required to move from early exploration to stable and reproducible results.
Standardization in Cleaning: Why “Same Process” Doesn’t Mean “Same Result”

As manufacturing becomes increasingly distributed across multiple sites and suppliers, organizations often pursue cleaning standardization to reduce risk and simplify validation. This presentation examines why documented process equivalence often fails to produce equivalent outcomes and offers advice on validation transfer.
Medical Device Integrated Hybrid Manufacturing

The next level of implant performance can now be achieved through the integration of Hybrid Manufacturing into an end-to-end process that directly interconnects AM and precision machining.
Binder Jetting 17-4 SS: Rethinking Cost, Speed, and Instrument Design

As implants finalize near launch, instrument sets often require redesign and rapid production, leading to complex manufacturing, long lead times, and high launch costs. This presentation shows how binder jetting of 17-4 provides a practical solution.
Beyond Gamma: The Future of Radiation Sterilization for Orthopedics

The orthopedic industry is undergoing significant change in the sterilization of implants and instruments. This session will provide an overview of electron beam and X-ray sterilization modalities.
Dedicated Cellular Manufacturing: Next-Generation End-to-End Manufacturing

In a landscape of supplier consolidation and volatile demand, Phillips Precision Medicraft unveils a next-generation model for end-to-end production solutions. A global spine OEM case study will be shared.
Residual Stress: A Hidden Source of Risk in Orthopedic Components

This presentation explains where residual stress is introduced throughout the material lifecycle. Attendees will learn practical indicators that help identify process‑driven distortion and recognize potential risks earlier in the supply chain.