Your team received a directive for a new product, and now you need to evaluate design, testing and manufacturing options. Join this engaging and informative session to understand various techniques for wear testing, hybrid manufacturing and tumble finishing and polishing. During this rapid-fire session, presenters will share case studies that highlight best practices in additive and subtractive manufacturing.
Characterization of Particles Released from Implants – Lucideon
The adverse clinical impact of metallic and polymer particles released from orthopedic implants post-surgery (wear debris) is well-known. More recently, with the increasing use of additive manufacturing (3D printing) for the production of metallic implants, the potential risks associated with unfused (loose) material within complex/porous structures are of concern. This presentation describes techniques for the study of particles generated during wear testing and unfused/loose particle shedding. Such techniques are also used to identify anomalous particles/contaminants from the implant manufacturing process. Depending on the particle sizes, which usually lie in the range of 0.1-1000 microns, Optical Microscopy and/or Scanning Electron Microscopy coupled with Image Analysis Software are used for counting and sizing particles along with the visualization of their morphologies. Energy Dispersive X-ray Analysis (EDA), FTIR, and ToFSIMS are used for compositional analysis.
Hybrid Manufacturing Breakthrough to Parts Production – Mikron Corp. Monroe
Discover the future of shoulder implant production through our groundbreaking hybrid manufacturing strategy. This innovative approach, developed by MIKRON TOOL in collaboration with leading machine builder DMG MORI and cutting oil producer MOTOREX, combines cutting-edge chip removal techniques with state-of-the-art additive manufacturing. Our unique process not only enhances precision and efficiency, but also opens new possibilities in orthopedic components manufacturing. We will unveil the potential of this hybrid method, designed to revolutionize the industry. Be prepared to be intrigued and inspired by the next big leap in medical technology.
Tumble Finishing and Polishing for Orthopedics Explained – Mass Finishing
Achieving a smooth finish on additively manufactured parts is highly desirable for orthopedic applications. There are many solutions, from simple hand sanding and polishing to highly automated and chemically accelerated methods. Tumble finishing is a hands-free method with many benefits, including creating a perfect isotropic finish on the outside and some internal surfaces of parts. Utilizing various shapes and compositions of tumbling media, manufacturers can achieve a mirror polish in a matter of hours on parts. This presentation will look at case studies for applications where surface finishing requirements are critical. We will also discuss the best practices and the advantages and disadvantages of various types of tumbling equipment. What are the limitations of tumbling methods for surface finishing? The discussion will provide answers and spark new ideas and possibilities for manufacturers.
